Back to the BotCon 09 posts…

After picking up my boxed set, the next event I had scheduled was the all day Thursday customizing class. I didn’t quite know what to expect with the class, but I knew that they only had 2 classes the entire ‘con with 50 seats each. I had heard that they filled up immediately, and so if you had any inkling of taking one of the classes you needed to jump at the opportunity.

The class sounded like a good idea, and so I tried to reserve my seat when I faxed in my registration. As it happened, I was quick enough and luckily I got in under the cutoff for the Thursday class.

The class was held at the Colorado room of the Hilton Pasadena. The room was somewhat small and had several long tables pushed together, which had been draped in plastic. In front of each seat was a foam tray with a couple of tools inside. There was also a parts guide and a small booklet with information about the class and the character we would be building.

As it turned out, the toy we were going to construct was Shattered Glass Thunder Clash. Thunder Clash was one of the exclusive boxed set toys from this year based on the Energon Rodimus mold. Shattered Glass is the universe created by the Transformers Collectors Club that is essentially the mirror universe of the Transformers with Evil Autobots and Good Decepticons. Several of the Rodimus toys and completed SG Thunder Clash toys were also sitting on the table for reference.

I was kind of disappointed when I saw Thunder Clash sitting on the tables, as I was not a fan on this toy from the pre-release photographs. I also wasn’t a fan of the character, and wished it might have been any of the other members of the exclusive toys. However, we were going to be making SG Thunder Clashes and so therefore so would I.

Shortly after everyone had arrived for the 9am start; the host for the class, Shawn Tessman, introduced himself and discussed what we’d be doing. He and other volunteers then handed out bags (containing even more bags) with all the toy parts still on their plastic sheets. We had to then take each sheet and cut/twist off each part and sort them into quadrants on the foam tray. We would also need to trim any flashing still left on each part so they could fit together snugly when completed.

There was one slight hiccup that they caught during Wednesday’s class and it seemed some bags had 4 of a part, which other bags had 4 of another part. So once we got the parts untwisted, we simply traded 2 of that part with our neighbor for 2 of their part.

The parts themselves were the exact same unpainted mold as Wings of Honor Thunderclash, and it was quite interesting just how plain or “naked” this toy looked. Paint applications really are a key part of each figure.

The next step was the daunting task of separating out all the screws, pins, and springs. They recommended that you lay down strips of masking tape to group each set of pins together. Differences between the lengths/widths of each pin were very hard to determine and the photocopied guide sheet wasn’t perfect (nor could you expect it to be). This by far took the longest and even then I didn’t match them up perfectly as I came to find out.

So with all the prep work done, it was time to start building. Each quadrant of the tray was a different body part such as a left leg, right arm, torso, etc. In the instruction booklet, each body part had an exploded view showing each individual part, what order to put them together, and what pin or screw you’d need.

In some places where there was just a pin, or a larger screw, we’d need to bore out the pin hole with a mini-borer. Sometimes the parts would be too tight if we didn’t clear out the holes, and so we needed to make sure parts could rotate correctly and not have stress fractures.

Slowly my first part, the left arm, came together. It took a little thinking to get started as you had to make sure you wouldn’t screw up. Lots of parts were pressure fitted once combined and so you had to make sure it was right. In addition, some parts needed to be pressed together with a hand-held leather punch (like pins) or hammered with a setting pin at Shawn’s desk.

I kept plugging away at parts and eventually hit on my first snag. I started to screw together one of the hands, but had placed the wrong fist on that hand. In my attempt to fix this I stripped my first screw, and realized that you really did have to put this together correctly the first time. Regardless, arms, hands, and legs were coming together.

The process began picking up speed as I got comfortable with how these toys are built. The construction did start becoming a bit more complicated, especially in areas like the torso where the Powerlinx feature was.

There were a few more missteps along the way: forgotten parts, screws that were too big, over tightening parts, taking things apart to make sure they were right, etc. An example of one of those errors is in one of the pictures above (the one with two legs). You can see a small dimple at the top of his left leg that isn’t on his right leg. That dimple was created by using a screw that was too long and screwing it too far. Doing so made the screw tip poke through and almost push through his left hip. I wasn’t alone with having errors like this, so I don’t feel too bad.

The class had started at 9am and finally by a little after 1pm I had completed the base figure. I hadn’t taken a break for lunch (knowing that my time was limited) and it still took 4 hours to build this guy. I really didn’t think it would take that long, and I had expected to spend most of my time painting and tweaking the figure when I had initially signed up for the class.

However now that I was done building, it was time to paint.

The only set of personal tools I had brought were my own paintbrushes, and I’m glad I did. We were only provided with one to use (along with some toothpicks) and I wanted to have a few more options. We had access to lots of enamel paints, some metallic but most were flats. An airbrush area was also available, which I ended up using later.

I didn’t have any idea what to go with as far as a color scheme. It was suggested to just enhance his normal non-painted colors since the Wings of Honor Thunder Clash had lots of paint apps, and so by leaving him mostly cream/white would make him look evil. I instead decided to go with navy blues and burgundy red colors, with hits of purple.

Painting the figure was a lot harder than I had anticipated. The enamels were pretty thick and weren’t the easiest to get detail work with (at least in the short time remaining). We could use toothpicks to drop bits of paint into spaces (like the face) and it would fill in the crevices. I did my best with what I thought would work. I was happy with my results for the most part, but I had wished I had not used a metallic purple paint. This particular paint was very watery and so did not cover well and also dripped. The clean lines I had envisioned ended up being leaky and streaked. Oh well.

I had used the airbrush station as well. Like most of the others, we painted his traditionally clear blue weapon a flat black. With Shawn’s help I was able to get full coverage easily and I was happy how his gun looked in the end.

By a little after 3pm I had finished painting my personal customized Shattered Glass Thunder Clash. The volunteers had to go set up for that evening’s club store, and so the class was drawing to a close. I packed up my stuff, thanked the crew, and headed back to the room.

I would later do some additional adjustments once I got back home; like fixing his left hand, tightening screws, and adding additional stickers. However, it still had taken me a whole day to complete a single Transformer.

BotCon toy count to date: 21